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The hidden cost of chasing extra milk

A multi-season trial of three systems shows that supplementary feed delivers the best returns when it is used tactically rather than to maximise milk production.

Inside Dairy

3 min read

Hidden Cost Of Chasing Extra Milk Summary Image

Homegrown pasture and crops sit at the centre of New Zealand dairy’s productivity and global advantage. Yet, over the past two decades, supplementary feed has been playing an increasing role in underpinning milk production.

While supplements help fill feed gaps, profitability depends on how efficiently they are used.

To understand the cost of marginal milk – the milksolids produced from extra supplementary feed – Northland Dairy Development Trust led a multi-year trial, supported by DairyNZ and other partners.

AgFirst project manager Kim Robinson, who co-led the study, says this science can help farmers assess whether their feeding strategy is delivering the returns they expect.

“When supplements are used to increase milk production, costs rise and margins tighten. Not all additional milk produced from supplements is profitable.

“The key drivers of profitable supplement use are milk response and, to a lesser extent, supplement price. Milk responses are maximised when pasture residuals drive the decision to feed supplements rather than propping up daily milk production”.

DairyNZ senior scientist Dr Paul Edwards says the study also helps farmers align their feeding decisions with their farm goals and risk tolerances, which look different for everyone.

“Not everyone seeks profit maximisation. In terms of risk, lower-input farms are more at risk from adverse weather events that affect pasture growth. On the other hand, higher-input farms are more exposed to milk and feed price volatility.”

Marginal Milk Illustration 2894X2806px

Putting different systems to the test

The trial took place at the Northland Agricultural Research Farm over three seasons from 2018 to 2021 and compared three systems: Pasture-only (homegrown silage only, no imported feed), PKE-only (palm kernel expeller only used to fill pasture deficits) and PKE-plus (unrestricted supplement use).

All systems followed the same farm management rules, with pasture residuals closely monitored and supplement use adjusted to maintain a target of 1600 kilograms of dry matter per hectare (kgDM/ha).

Income, feed use and operating costs were recorded for each farm, including labour, machinery and milking-related costs, to capture the full cost of feeding supplements.

What does it cost to produce the extra milk?

The research showed that as supplement use increased, non-feed costs also increased and the milksolids response declined. This increased the marginal cost of each additional kilogram of milksolids produced.

It found a tipping point where adding more supplements reduced profit because the extra milk costs more to produce than it earns (the milk price). See trial results table. 

The best milksolids responsex came from the PKE-only system (113kgMS/tDM). This dropped to 92kgMS/tDM in the PKE-plus system, which used higher levels of supplement. There was no difference in reproductive performance between the three farm systems.

This research found that for every $1 spent on supplements, other farm working costs rose by $0.95 – mainly in extra machinery, labour and milking costs – bringing the total cost close to double. It highlights that the true cost of feeding supplements is more than just the purchase price, and must also account for the associated costs to feed it out.

Marginal Milk Table 1400X2454px
Marginal Milk Table 1400X2454px

In the PKE-only system, the marginal cost of production was $7.68/kgMS, meaning it was profitable across all milk payouts tested.

In contrast, the PKE-plus system had a higher marginal cost of $9.38/kgMS, meaning it was only more profitable at the higher payout tested ($9.50/kgMS - after adjusting for inflation this value or higher has only occurred in five of the past 20 years). 

In short, moderate supplement use generated the strongest returns, while pushing for maximum production reduced efficiency and increased the cost of every extra kilogram of milksolids.

How does this apply to other feed types?

While PKE was the main supplement used in this study, the core principles translate across all supplement types. What will differ is how each supplement is utilised on-farm, along with variations in quality and cost.

When supplementary feed pays off

Paul says supplementary feed is most effective when it is used tactically rather than to maximise milk production. This includes filling a genuine feed deficit and maintaining pasture utilisation to deliver a high milksolids response.

Tools like DairyNZ’s Supplement Price Calculator can help identify these conditions, he adds.

“The results show how making back-of-the-envelope calculations about the return on supplement can be misleading.

“It challenges assumptions that putting more feed into the system when the milk price is good automatically equals better returns, and reinforces the need to understand the economics behind ‘extra milk’.

“When the full cost of feeding supplements effectively doubles, this can have a major impact on farm profitability.”

How to get the most value from supplementary feed:

Maintain target pasture residuals and quality.

Factor in hidden costs like labour, machinery and feed wastage.

Icon representing round hay bales stacked

Be prepared to reduce supplement feeding when pasture residuals rise.

Use tools like DairyNZ’s Supplement Price Calculator to assess your marginal milk costs.

The project was funded by the Ministry for Primary Industries’ Sustainable Farming Fund and Sustainable Food and Fibre Futures fund, DairyNZ and the Hine Rangi Trust. The project was co-managed by Kim Robinson and Chris Boom of AgFirst.

Meet the experts

Paul Edwards 1000X1000

Dr Paul Edwards

Principal Scientist

As a principal scientist, Paul is interested in technological application and maximising efficiency in farm systems and has specialised in advancements in milking.

paul.edwards@dairynz.co.nz View Paul's Profile

Kim Robinson Agrihq 500Sq

Kim Robinson

AgFirst project manager

Kim has been practicing as a dairy farm business consultant in Northland since 1990.

View Kim's profile

Page last updated:

7 Sep 2026


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